Near Earth Autonomy Achieves First Autonomous Flight of Leonardo AW139 Helo

From Near Earth Autonomy, June 17, 2025 

PITTSBURGH, Pa. – June 17, 2025: Near Earth Autonomy (Near Earth), a prime performer for the U.S. Marine Corps Aerial Logistics Connector (ALC) program, has successfully completed the first autonomous test flight of a Leonardo AW139 helicopter. This milestone demonstrates the real-world viability of scalable, uncrewed rotorcraft operating in contested environments without pilot or remote operator input, accelerating the path toward operational deployment. 

Conducted in May in Phoenix, the flight marked the first time that the AW139 was 

autonomously controlled by Near Earth’s onboard autonomy stack. The demonstration validated critical capabilities such as precise flight control, autonomous decision-making, and seamless integration with existing aircraft systems. 

“This flight showcases Near Earth Autonomy’s leadership in developing trusted autonomy for real-world operations,” said Dr. Sanjiv Singh, CEO of Near Earth Autonomy. “By directly controlling the AW139’s flight modes with our autonomy system, we’ve shown that scalable autonomous logistics using existing platforms is not just possible, it’s happening now. This capability is essential for reducing risk to military personnel and ensuring resilient supply chains in the field.” 

The ALC program, managed under a Naval Aviation Systems Consortium Other Transaction Agreement (OTA), is designed to field an autonomous aerial logistics system that enhances operational readiness and mission responsiveness. As the program progresses, future testing will expand on key autonomy features such as automated obstacle avoidance, route planning, and logistics system integration. 

This achievement was made possible through Near Earth’s collaboration with Honeywell Aerospace Technologies and Leonardo. Honeywell’s AW139 served as the flight test platform and was equipped with mission-critical avionics that interfaced with Near Earth’s autonomy system. Leonardo, the aircraft manufacturer, provided vital engineering support to facilitate integration. 

“This successful demonstration is a major step in creating brand new possibilities for not only the USMC, but potentially other helicopter operators as well,” said Bob Buddecke, President, Electronic Solutions, Honeywell Aerospace Technologies. “Together with Near Earth Autonomy and Leonardo, we’re showing how existing aircraft can be adapted with trusted avionics to support the next generation of defense logistics. Uncrewed aircraft will be vital in keeping service men and women safe in contested environments, and we are one step closer to realizing that vision.” 

Near Earth Autonomy is developing an autonomy solution that is affordable, scalable, and certifiable, enabling rapid adaptation of crewed aircraft to uncrewed logistics roles. These capabilities are essential for meeting both current and future operational demands across the Department of Defense and beyond. 




Marines for Los Angeles Trained in Crowd Control, Commandant Said 

By Richard R. Burgess, Senior Editor 

ARLINGTON, Va. — The Marines in the regiment being surged to protect federal buildings and personnel in Los Angeles are trained in crowd control, the commandant of the Marine Corps told Congress. 

“All Marines are trained in crowd control, embassy reinforcement, etc., so this is part of their training, sir,” said General Eric M. Smith, commandant of the Marine Corps, testifying June 10 on Capitol Hill before the Senate Armed Services Committee. “The standard Marine expeditionary unit — before they deploy — is trained, and this battalion is ready for that.” 

Smith was responding to questions from Sen. Richard Blumenthal, D-Connecticut, about the imminent deployment of Marines to Los Angeles in response to recent rioting from people protesting the enforcement actions of Immigration and Customs Enforcement (ICE) personnel in the city.  

The 700 Marines assigned to Los Angeles are from the 2nd Battalion, 7th Marine Regiment, 1st Marine Division, based at the Marine Air-Ground Combat Training Center at Twentynine Palms, California. 

The Marines were activated on June 9 by U.S. Northern Command. 

“The activation of the Marines is intended to provide Task Force 51 with adequate numbers of forces to provide continuous coverage of the area in support of the lead federal agency,” NORTHCOM said in a June 9 release. “Task Force 51 is U.S. Army North’s Contingency Command Post, which provides a rapidly deployable capability to partner with civil authorities and DoD entities in response to a Homeland Defense and Homeland Security Operations. It is commanded by Maj. Gen. Scott M. Sherman.”  

Task Force 51, which includes up to 2,100 personnel from the California National Guard, is has been trained “in de-escalation, crowd control, and standing rules for the use of force,” the NORTHCOM release said.  

“They are there at the SECEDEF’s [Secretary of Defense’s] direction to NORTHCOM [U.S. Northern Command],” Smith of the Marines in response to a question from Sen. Mike Rounds, R-South Dakota. “It’s one of our most ready battalions. They’re prepared to respond to lawful orders from the chain of command. They’re there to protect federal property and federal officers. 

Blumenthal asked about the equipment the Marines would have in Los Angeles and if the Marines would have arrest authority. 

“Sir, they have shields and batons,” Smith said. “They need not have arrest authority. They are there to protect federal property and federal personnel.” 

When Blumenthal expressed concern for the reputation of the Marines thrust into a civil disturbance, Smith replied, “I am not concerned. I have great faith in my Marines and their junior leaders and their more senior leaders to execute the lawful tasks that they are given.” 




Michael Duffey Assumes Role as New Acquisition, Sustainment Chief

June 5, 2025 | By Army Maj. Wes Shinego, DoD News  

Michael P. Duffey was sworn in today as undersecretary of defense for acquisition and sustainment following a swift Senate confirmation that places him in charge of the Defense Department’s vast procurement, sustainment and industrial base enterprise. 

After Duffey received Senate confirmation yesterday, Deputy Defense Secretary Steve Feinberg administered the oath of office during a brief Pentagon ceremony.  

Duffey now oversees more than $300 billion in annual procurements and policies related to contracting, logistics, installations, energy resilience and the nuclear enterprise. He also leads an acquisition workforce of roughly 190,000 civilian and military professionals.   

In a statement released after the ceremony, Defense Secretary Pete Hegseth called Duffey “a proven reformer who knows how to translate strategy into the tools our forces need in the field.”  

Although Duffey limited today’s remarks to thanking family and colleagues, he outlined his priorities during a March 27, 2025, Senate Armed Services Committee hearing.   

“America’s ability to protect our interests requires a military force structure with the capability and capacity to deter and, if necessary, to defeat our adversaries,” Duffey told lawmakers.   

He also emphasized the need to modernize “how the department integrates requirements, budgeting and acquisition processes — aligning incentives to deliver results.”  

Duffey said future wars may hinge as much on industrial production as battlefield performance.   

“Future conflicts will be won on the factory floor as much as on the field of battle,” he said, warning that the side able to replace lost equipment fastest will hold the upper hand.   

He said the United States must “outpace our adversaries in our ability to supply the joint force with decisive advantage while building an industrial base agile enough to replenish those forces as needed.”  

Among his first tasks, Duffey plans to better align service requirements with congressional resources, expand rapid-fielding pathways for emerging technologies and apply data-driven metrics to keep programs on budget and schedule.   

He also pledged a comprehensive review of the Cybersecurity Maturity Model Certification 2.0 framework, aiming to balance security needs with regulatory burdens — particularly for small businesses.  

Duffey brings two decades of experience in the Pentagon and White House. Inside the department, he served as the deputy chief of staff to the defense secretary and chief of staff to the undersecretary for research and engineering, among other senior positions. Outside the building, he guided national security budgets as associate director at the Office of Management and Budget, giving him what colleagues describe as “a 360-degree view” of the policy-to-production pipeline.  

A native of Wisconsin, Duffey is a graduate of the University of Wisconsin–Madison and holds executive certificates from the Massachusetts Institute of Technology and the Wharton School at the University of Pennsylvania.  

In the weeks ahead, Duffey plans to tour depots, shipyards and suppliers to assess production bottlenecks and meet with service acquisition executives to discuss modernization priorities.  

He will also chair the Nuclear Weapons Council, linking strategic-deterrent recapitalization to its broader acquisition agenda.   

“Our charge,” he told senators, “is to convert American ingenuity into ready combat power at a pace that preserves the nation’s decisive edge.” 




Marine Corps Receives Final MQ-9A Reaper, Concluding Rapid Delivery Effort 

The Marine Corps received its final MQ-9A Reaper Block 5 Extended Range (ER) Uncrewed Aircraft System (UAS) from General Atomics Aeronautical Systems, Inc. (GA-ASI) Gray Butte flight operations facility in California in June 2025. (Photo courtesy of GA-ASI) 

From Naval Air Systems Command, June 5, 2925 

NAS PATUXENT RIVER, Md. — The U.S. Marine Corps received its final MQ-9A Reaper Block 5 Extended Range (ER) Uncrewed Aircraft System (UAS) from General Atomics Aeronautical Systems, Inc. (GA-ASI) Gray Butte flight operations facility in California in June 2025, marking the successful completion of a three-year acquisition campaign. 

With 18 MQ-9As field to date, and now two more on the way, this final delivery represents a major milestone for Marine Corps aviation and reflects the effective collaboration between industry partners and the U.S. Air Force. 

“This program has been a model of how to do things right,” said Capt. Dennis Monagle, program manager for Multi-Mission Tactical UAS (PMA-266), whose office managed the acquisition effort. “We leveraged a strong relationship with industry and the Air Force to move quickly, stay on schedule, and deliver advanced capability to the fleet with minimal friction. It’s been a very smooth process, proof that when the right teams align, we can move at the speed the Marines need.” 

The program team continues to integrate advanced capabilities onto the platform with the upgraded MQ-9A with the SkyTower II airborne network extension pod on track to achieve Initial Operational Capability (IOC) later this year. The system will expand the Corps’ long-range mission in support of Force Design 2030 priorities and distributed maritime operations. 

The MQ-9A is a multi-role, medium-altitude, long-endurance UAS designed to support a variety of missions including ISR and maritime domain awareness. The Marine Corps’ adaptation of the system represents a leap in expeditionary capability, enabling operations across contested and distributed environments. 

PMA-266 oversees the MQ-9 Marine Air-Ground Task Force UAS, Expeditionary Family of Systems and is also responsible for emerging group 4 an 5 vertical lift platforms. 




Marine Attack Squadron 231 completes its final Harrier flight at Cherry Point 

U.S. Marines Corps AV-8B Harrier II with Marine Attack Squadron (VMA) 231 taxis during the squadron’s final flight ceremony at Marine Corps Air Station Cherry Point, North Carolina, May 29, 2025. VMA-231 conducted a ceremony to celebrate its last Harrier flight before its deactivation in September. In 2026, the squadron will reactivate as Marine Fighter Attack Squadron 231 and prepare to operate the F-35B Lightning II Joint Strike Fighter. (U.S. Marine Corps photo by Lance Cpl. Bryan Giraldo) 

From 2d Marine Aircraft Wing Strategic Communications 

MARINE CORPS AIR STATION CHERRY POINT, N.C. – Marine Attack Squadron (VMA) 231, known as the “Ace of Spades,” marked the end of an era with its final AV-8B Harrier II flight on Thursday, culminating decades of rich history and distinguished service with the iconic vertical takeoff and landing aircraft. 

First commissioned in 1919, VMA-231 is the Marine Corps’ oldest flying squadron and has served with distinction in multiple conflicts worldwide over the last century. After adopting the Harrier II in 1985, VMA-231 supported major overseas operations to include Operations Desert Shield, Desert Storm, Allied Force, Odyssey Dawn, Inherent Resolve, and most recently, Prosperity Guardian.    

The squadron’s final flight and colors casing ceremony took place at Marine Corps Air Station Cherry Point and represented a significant milestone in the Marine Corps’ ongoing fifth-generation tactical aircraft transition. Attendees of the ceremony included active-duty Marines and Sailors with VMA-231, their families, and veterans who had previously served with the squadron. Maj. Gen. William Swan, commanding general of 2nd Marine Aircraft Wing (MAW), and Maj. Gen. James Wellons, commanding general of 3rd MAW, as well as several distinguished guests, community leaders and former commanding officers of the squadron were also in attendance.  

“Today is not a sad day,” stated Lt. Col. Paul Truog, current commanding officer of VMA-231, during the ceremony, “This is a momentous day for Marine aviation. It’s a day that we’re going to celebrate.” 

Truog, alongside Sgt. Maj. Christianna Wolford, will oversee VMA-231’s official deactivation in September 2025. The squadron will then reactivate as Marine Fighter Attack Squadron (VMFA) 231 in fiscal year 2026. As VMFA-231, the squadron will continue the unit’s storied legacy with fifth-generation capabilities as an F-35B Lightning II Joint Strike Fighter squadron. 

“Everybody knows that VMA-231 is transitioning to F-35s. The Wing, the [Marine Aircraft Group], and the squadron are going to be more capable of responding to any crisis. But that capability is not just because it’s our most technically advanced weapons system,” Truog said in his remarks. “That capability is because of the Marines and the pilots that, in record amounts, raise their hands saying, ‘I want to continue on, I want to keep moving forward.’”   

Truog’s comments referred to the many Marines who will continue the squadron’s earned legacy as future members of VMFA-231 and who will continue their service by piloting, maintaining and supporting F-35 aircraft in squadrons across the Marine Corps. 

“They’re going to take that, they’re going to go forward in Marine aviation, and they’re going to make Marine aviation better,” he added. 

The squadron’s transition from the legacy AV-8B Harrier II to the F-35B Lightning II Joint Strike Fighter is representative of 2nd MAW’s ongoing modernization efforts to meet the needs of the future fight. As the aviation combat element for the service-retained Marine Expeditionary Force, 2nd MAW continues to balance modernization efforts with providing combat-ready aviation forces to the Marine Corps and joint force. 




MSPF Conducts Maritime Interception Operations During ARMEUEX 

Photo by Sgt. Tanner Bernat, 22nd Marine Expeditionary Unit, May 18, 2025   

ATLANTIC OCEAN — U.S. Marines with Maritime Special Purpose Force, 22nd Marine Expeditionary Unit, board a vessel in rigid-hull inflatable boats while conducting maritime interception operations aboard U.S. Navy training support vessel USNS Vindicator (TSV 5) in support of Iwo Jima Amphibious Ready Group Marine Expeditionary Unit Exercise (ARGMEUEX) while underway in the Atlantic Ocean, May 18, 2025. During ARGMEUEX, the 22nd MEU, aboard IWO ARG shipping, conducts various mission essential tasks that enhance operational readiness and lethality as a unified IWOARG/22 MEU team. (U.S. Marine Corps photo by Sgt. Tanner Bernat) 




Leidos Acquires Kudu Dynamics, Advancing AI Capabilities For Cyber Warfighters 

RESTON, Va. (May 28, 2025) – Leidos (NYSE:LDOS) announced today that it has acquired Kudu Dynamics, accelerating Leidos’ rapid scaling of artificial intelligence (AI)-enabled cyber capabilities for defense, intelligence and homeland security customers. 

Leidos’ extensive current AI-enabled cyber offerings arm users with the rapid capability and scale needed to automate vulnerability detection, enhance novel defenses, neutralize attacker advantages and evade adversary defenses. Acquiring Kudu Dynamics will accelerate Leidos’ strategy for AI-enabled offensive cyber, electromagnetic spectrum operations and vulnerability research.   

Founded in 2013, Kudu Dynamics has rapidly grown its work across the Department of Defense, leading the industry in automated targeting, scalable hardware reverse engineering and the generation of other non-kinetic effects. 

“Kudu’s ability to generate new cyber capabilities with AI perfectly complements our strategy to rapidly grow differentiated offensive cyber technology capabilities,” said  Leidos Chief Executive Officer Tom Bell. “This acquisition underlines Leidos’s commitment to continue to build smarter full-spectrum cyber capabilities, so that the U.S. and its allies dominate the cyber warfighting domain.” 

“We’re excited to deliver the next level of capabilities to our customers as we bring together the highly innovative cyber professionals and disruptive technologies of Kudu with the scale, resources and experience of Leidos,” said Kudu Dynamics’ Founder and CEO Mike Frantzen. “In Leidos, we’ve found a partner who shares our ethic of purposeful innovation in support of our nation’s most critical missions.” 

The Kudu Dynamics purchase marks Leidos’ first acquisition in two-and-a-half years. Increasing investment in the company’s already formidable cyber capabilities is among the five strategic growth pillars of its new NorthStar 2030 strategy, developed through a year of deep strategic thinking in 2024.   

The approximately $300 million all-cash acquisition closed May 23. 

Advisors 

Baird served as exclusive financial advisor to Kudu Dynamics on this transaction. 




Airbus Completes Second Aerial Logistics Connector Demo 

From Airbus U.S. Space & Defense, May 20, 2025 

Airbus U.S. Space and Defense recently completed its second program demonstration in support of the U.S. Marine Corps Aerial Logistics Connector contract at Marine Corps Air Station Yuma. 

The demonstration evaluated the performance characteristics of the UH-72B Lakota platform, validated the aircraft’s ability to load and carry specialized cargo, and showcased how the aircraft can be modified to meet Marine Corps requirements for an Aerial Logistics Connector system that supports expeditionary advanced base operations. 

“This demonstration was another illustration of how our MQ-72C system can support a range of missions and payloads that Marines will need to perform operations in austere environments,” said Rob Geckle, Jr., Chairman and CEO of Airbus U.S. Space and Defense. “We believe this aircraft will redefine the future of Marine Corps aviation.”  

  

Airbus U.S. is entering the second year of the Aerial Logistics Connector Middle Tier of Acquisition (MTA) Rapid Prototyping Program, which aims to provide the service with aircraft prototypes to demonstrate capabilities to the warfighter through a series of operational demonstrations and experiments. 

Additional demonstrations will continue throughout the rest of 2025 that inform future acquisition decisions for the opportunity to build a prototype aircraft. 

In May 2024, Naval Air Systems Command (NAVAIR) awarded Airbus U.S. Space & Defense a Phase I Other Transactional Authority Agreement, through Naval Aviation Systems Consortium, based on its unmanned UH-72 Logistics Connector concept, a variant of the proven UH-72 Lakota platform. 

The Aerial Logistics Connector effort is one of several efforts across the Department of Defense to deliver logistical support in distributed environments during peer or near-peer conflicts. 

With over 1.7 million flight hours and over 490 aircraft delivered across the U.S. Army, U.S. Navy and foreign allies, the UH-72 Lakota provides unmatched range and versatility in support of missions that include search and rescue, disaster response, homeland security, drug interdiction, firefighting and MEDEVAC. 




GA Integrates OPTIX Software for USMC Common Intelligence Picture WTI Course 

From General Atomics Aeronautical Systems, Inc. 

SAN DIEGO – 19 May 2025 – General Atomics Aeronautical Systems, Inc. (GA-ASI) has successfully integrated the advanced Optix software—developed by General Atomics Integrated Intelligence, Inc. (GA-i3)—into the U.S. Marine Corps (USMC) Common Intelligence Picture (CIP) for a multi-service Weapons and Tactics Instructor (WTI) course.  

This milestone marks a significant enhancement in the USMC’s Intelligence, Surveillance, and Reconnaissance (ISR) capabilities, delivering a unified operational view critical to the training of future aviation leaders. For the USMC, this integration directly supports the deployment and effectiveness of the GA-ASI-supplied MQ-9A Medium-Altitude, Long-Endurance (MALE) Unmanned Aircraft System within the Marine Air-Ground Task Force (MAGTF).  

Achieved through close collaboration with Marine Aviation Weapons and Tactics Squadron One (MAWTS-1) and Marine Operational Test and Evaluation Squadron One (VMX-1), the integration brought together engineers from GA-ASI and GA-i3 alongside USMC unmanned aviation operations experts. Their combined efforts enabled the seamless deployment of the Optix software during the rigorous WTI 2-25 training cycle.  

USMC MQ-9A operations during the exercise took place at Yuma, Arizona, and the Strategic Expeditionary Landing Field (SELF) at Twenty-Nine Palms, California—the Marine Corps’ only expeditionary runway in the U.S. The live-fire training environment provided an invaluable opportunity to evaluate the MQ-9A’s role in complex combat scenarios.  

By introducing Optix into this high-demand setting, Marines gained access to real-time data fusion, a shared operational picture, and enhanced collaborative decision-making—tools critical for modern battlefield success.  

“The integration of Optix software represents a key step toward the effective deployment of the MQ-9A MUX MALE platform within the MAGTF and joint operations,” said Doug Brouwer, Senior Director for USMC Programs at GA-ASI. “It enables near real-time situational awareness and improves the decision-making process across the battlespace.”  

Andrew Majchrowicz, Project Manager for Department of Defense Programs at GA-i3, added: “Equipping Marines with advanced ISR tools like Optix enhances the common intelligence picture and operational readiness in live-fire environments. This is a critical milestone in our shared goal of enabling joint-force effectiveness and full operational integration of the MQ-9A.”  

The successful deployment of Optix within the WTI course underscores General Atomics’ continued commitment to delivering cutting-edge solutions that empower the U.S. military with unmatched intelligence and operational capabilities for future multi-domain operations. 




FRCE inducts first CH-53K King Stallion for maintenance 

Marine Master Sgt. Richard Hughes, maintenance chief at Fleet Readiness Center East (FRCE), prepares to secure the rotor blades of a CH-53K King Stallion helicopter that arrived at the depot April 4 for routine maintenance. FRCE inducted the aircraft April 17 as the first of 14 planned for induction as part of the Age Exploration Program, Depot (AEPD); it is the first King Stallion ever inducted for depot-level maintenance. (U.S. Navy photo)

From FRCE, May 15, 2025 

MARINE CORPS AIR STATION CHERRY POINT, N.C. — Fleet Readiness Center East (FRCE) opened a new chapter in its support of naval aviation’s heavy lift mission with the induction of a CH-53K King Stallion April 17, marking the first time the platform has ever been inducted for depot-level maintenance. 

The aircraft arrived April 4 from Marine Heavy Helicopter Squadron 461 (HMH-461) onboard Marine Corps Air Station New River, and is the first of 14 CH-53K helicopters that will undergo routine maintenance at FRCE as part of the Age Exploration Program, Depot (AEPD). AEPD collects information regarding the aircraft’s condition through controlled testing and analysis and assists in the development of effective and efficient maintenance schedule for new aircraft. 

FRCE Commanding Officer Capt. Randy J. Berti said the induction of the CH-53K – also known as the “Kilo” – allows the command to continue its long history of supporting the H-53 community while expanding its role in sustaining the new heavy lift platform. 

“For many years, FRC East has provided the heavy lift community with world-class service in support of sustainment,” Berti said. “As aviation technology continues to evolve, we’re excited to add the CH-53K King Stallion to our portfolio. This first induction as part of the Age Exploration Program will allow us to learn more about the aircraft and refine the processes and procedures that will help us continue our critical role in driving flight line readiness for our nation’s warfighters.” 

The CH-53K King Stallion is the U.S. Marine Corps’ heavy-lift replacement for the venerated CH-53E Super Stallion. The King Stallion is the largest and most powerful helicopter in the U.S. Department of Defense and will expand the fleet’s ability to move more material, faster throughout the area of responsibility. The CH-53K is designed to carry 27,000 pounds at a mission radius of 110 nautical miles in U.S. Navy high/hot environments, which is almost triple the baseline of the CH-53E. Its maximum external lift capability is 36,000 pounds. It is also designed to have a smaller shipboard footprint, lower operating costs per aircraft, and fewer direct maintenance man hours per flight hour. 

The AEPD induction arrives following years of coordination between FRCE, the Fleet Support Team, the Naval Air Systems Command H-53 Heavy Lift Helicopters Program Office (PMA-261) and the Marines who fly the Kilo. 

“This first CH-53K induction into depot maintenance signifies the maturation of the platform and the readiness of our sustainment enterprise,” said PMA-261 Assistant Program Manager for Logistics Lt. Col. Matthew Russell. “The exceptional collaboration between PMA-261, FRC East, Marine Aircraft Group 29, and the Fleet Support Team, which began over three years ago, has established a foundation for long-term support of the King Stallion’s heavy-lift capability.” 

FRCE H-53 Branch Head Michael Paul said the arrival of the CH-53K, in many ways, represents a new horizon – both for the rotary-wing program at the depot and for the fleet. 

“Simply put, it’s our future. The legacy platform, the CH-53E, has been there for 40-plus years and it’s slowly being phased out,” he explained. “The MH-53E, the last few are in the plant right now – we have four left – and then that will be the end of our planned maintenance for the MH community, the Navy version of the aircraft. The CH variant flown by the Marine Corps is shrinking its footprint here, with just about five inductions per year. 

“And so the future, not only for FRC East but also for the fleet, is the K model program. It’s the newest generation helicopter out there, and so that means that this is the future for the next 20, 30 or 40 years, for the product team here.” 

Jeff Warren, CH-53K capability establishment lead at FRCE, said the Kilo’s arrival at the depot also represents the future of the platform’s sustainment schedule. The 14 inductions under AEPD will help determine the aircraft’s planned maintenance interval (PMI) schedule. A planned maintenance interval is a period of time prescribed for the execution of a maintenance event. 

“This aircraft’s induction corresponds with a specific number of flight hours, which has been set as a mark on the wall,” he said. “It will be inspected to see if there’s any major structural damage, along with the 13 more behind it. Their condition is going to dictate whether future aircraft PMI events need to happen at this number of flight hours or, if we’re not seeing any major structural issues or overall fatigue of the aircraft, whether the PMI event can be bumped out by an additional number of flight hours. It’s setting a precedent of what the future schedule will look like for depot-level maintenance.” 

Warren said the depot’s findings during AEPD will have implications that stretch down to all levels of maintenance, from the heavy maintenance, repair and overhaul at the depot level (D-level) to the maintenance performed at the organizational level (O-level) by the squadrons flying the aircraft, and the intermediate level (I-level) performed by the maintenance and logistics squadrons in between. 

“The squadron’s already doing those O-level maintenance actions, but during AEPD, we’re performing O-level and I-level maintenance in conjunction with the depot level. We’re verifying processes and procedures,” Warren said. “This allows us to critique and refine the O- and I-level technical data, to red-line it, effectively, and then develop the depot-level tech data to assist with future depot requirements, because FRC East is the first-ever to conduct depot-level maintenance on the CH-53K.” 

Paul said his team on the H-53 line will perform around 800 inspections on the aircraft in order to properly assess its condition, a process that will take almost half of the planned AEPD cycle time. 

“We developed a generic template for the inspect and repair phase using the CH-53E and MH-53 as a starting point, assuming the work on the Kilo will be like and similar,” Paul explained. “However, this is the first time any K model aircraft will be disassembled and inspected at this level, and there are differences. It’s computer-based, sensor-based, fly-by-wire, with more composite. 

“We have some ideas of what we’re going to find, but there are going to be some areas we’re looking into that nobody has inspected before. We are physically putting our eyes on everything: framing, composite, flight controls, every wiring harness, all the wiring … everything has to be looked at,” Paul continued. “We’re going to conduct these 800-plus inspections, gather the details of any discrepancies we find, correct those we know how to correct, and refer to engineering for solutions the ones we don’t have any knowledge of. Based on their solutions, we will implement those changes to correct those discrepancies, as well. There are a lot of unknowns going in, but it’s an exciting time for the group here.” 

Current labor estimates for the AEPD process are based on the PMI process for the CH-53E and MH-53E, and only include work on the airframe itself and not on components that will eventually get routed to back shops, once those capabilities are established. Until then, components will be removed from the aircraft, visually assessed, and exchanged for new components if replacement is required. 

According to Warren, the depot should stand up its first batch of CH-53K component capabilities this summer, with the first engines capability established in early fall. All told, FRCE plans to establish capability on about 150 components and dynamic components for the Kilo. The second CH-53K scheduled for AEPD induction should arrive at FRCE in late 2026, with the next two following within fiscal year 2027. FRCE will remain the only depot source of repair for the CH-53K until FRC Southwest, located on Naval Air Station North Island, California, establishes its King Stallion airframes capabilities, which should take place sometime in the early 2030s, he said.  

FRCE is North Carolina’s largest maintenance, repair, overhaul and technical services provider, with more than 4,000 civilian, military and contract workers. Its annual revenue exceeds $1 billion. The depot provides service to the fleet while functioning as an integral part of the greater U.S. Navy; Naval Air Systems Command; and Commander, Fleet Readiness Centers.