AI Could Hammer Out Issues Plaguing Shipbuilding Supply Chain After COVID-19

Rear Adm. Douglas Schofield stated the Coast Guard’s top priorities for shipbuilding sustainment include life-cycle engagement with industry. NAVY LEAGUE / Lisa Nipp

NATIONAL HARBOR, Md. — A key to alleviating the chronic challenge of better maintainability and sustainability of increasingly complex naval ships is earlier and constant collaboration between the services acquisition officials and industry, starting with upfront dialogue on requirements for new systems, a panel of service and industry leaders said Wednesday.

Those problems have been acerbated by the COVID-19 pandemic’s impact on the shipbuilding work force and supply chain, the lack of clarity in the Navy’s future shipbuilding plan, the cybersecurity threat and the reoccurring budget uncertainty, the panel members agreed. But help may be in sight with the push for artificial intelligence, which could improve predictability of component failures and demand for spare parts, the leaders told a Navy League Sea-Air-Space expo forum.

“Success for us is working with our industry partners,” looking for feedback, starting with setting requirements for new programs and “getting it right up front,” said Tom Rivers, executive director Amphibious, Auxiliary and Sealift programs at PEO Ships.

Among the top priorities for the Coast Guard is interoperability and “life-cycle engagement with industry and our sister services,” said Rear Adm. Douglas Schofield, Assistant Commandant for Acquisition.

Improving efficiency and savings depends “a lot on collaboration and feedback with the services,” said Larry Ryder, vice president Business Development and External Affairs, Austal USA. “We have put forward ideas that can reduce cost, increase reliability. But we need to work with the services.”

To avoid logjams in major maintenance, “we need industry to tell us where those tricky spots are. … Tell us up front so we knew” how to schedule the work, Rivers said. If they get “feedback up front from industry” where they expect problems, ‘we’ll change our requirements.

 “New programs have a lot of requirements” and we need to “work with industry from the start to get right, Rivers said. “We really need to build ships faster.”

Rivers said the Navy also is making internal change, including adopting a plan for data analysis of systems and creating a “war room” that will provide focus and contact with industry partners. And they are designing for maintainability and flexibility in new ships. “We’ve never done that before.”

The Navy major new start is the DDGX, the next-generation major surface combatant, Rivers said. It will draw heavily on technologies and lessons learned from the Arleigh Burke DDG-51 program, he said. His office is engaged in developing the new light amphibious ship to meet the Marine Corps’ need for a cheaper, more mobile platform for its distributed operations in contested littoral. And to alleviate a serious lack of dry dock capacity on the Pacific coast, Rivers said the Navy will put out a contract this year for a new dry dock.

The three officials agreed that there are concerns with the fragility of the shipbuilding and repair industrial base, with major problems with the second- and third-tier suppliers, some of whom went out of business because of a slowdown in orders during the pandemic. Ryder said industry needs greater stability in demand from the services in order to build and retain a work force.

Schofield raised the new threat of cyberattacks, saying the Coast Guard is working with its service partners and industry on cybersecurity, “making sure industry can facilitate security,” a concern echoed by the other two speakers.




New Ship-to-Ship Cargo UAS Could Become Program of Record Soon

The Skyways UAV, taking off from aircraft carrier USS Gerald Ford. SKYWAYS

NATIONAL HARBOR, Md. — Naval Air Systems Command is testing out a new unmanned cargo delivery platform that can transport small amounts of cargo between Navy ships, and a NAVAIR official said Wednesday he expects it to become a program of record soon.

A team at NAVAIR was able to take the Skyways unmanned aerial vehicle and demonstrate it aboard the aircraft carrier USS Gerald Ford (CVN-78) after just a few months, and the Navy is highly interested in going beyond that, Tony Schmidt, director of rapid prototyping, experimentation, and demonstration, said at the Navy League’s Sea-Air-Space expo in National Harbor, Maryland.

Schmidt said his team was initially approached by Military Sealift Command, who had discovered that about 80% of the parts they were transporting by helicopter were less than 10 pounds.

“So we said let’s see if we can use a Group 2 or 3 UAS to transfer parts back and forth,” Schmidt said.

Despite having very little money or resources, Schimdt’s team met with industry to identify possible solutions and settled on the Skyways UAV. They delivered the prototype in October 2020. Once Rear Adm. John Meier, commander of Naval Air Force Atlantic, caught wind of the program, he asked them to deliver the aircraft for testing aboard CVN-78 just three months later.

Meier said the team missed that deadline by only a week. “Pretty awesome,” he said.

Interest in the effort only grew after that. In July, the team took the UAV on a ship-to-ship mission from the USS Bainbridge (DDG-96) to the USNS Joshua Humphreys (T-AO-188). In recent weeks, they’ve been in conversations with Navy officials and Schmidt said he is “pretty sure it’s going to get picked up as a program of record.”

While the new program won’t necessarily use the Skyways drone, it will take lessons from it. The team is looking at a delta wing design instead of a standard wing size, and they will experiment to see what works best in a carrier environment, as well as determine how to extend the range of the aircraft.




Navy Must ‘Expand Our Operational Reach’ Through Tactical ISR

Vice Adm. Scott Conn, deputy chief of naval operations for warfighting requirements and capabilities says the Navy is facing challenges in finding a tactial ISR advantage. NAVY LEAGUE / Lisa Nipp

NATIONAL HARBOR, Md. — The Navy no longer has a monopoly on key technologies as it did at the end of the Cold War and now must turn to tactical intelligence, surveillance and reconnaissance to gain an advantage over adversaries, a top Navy official said Wednesday.

The key challenge the Navy faces in the coming years is finding that advantage at the tactical level with communications and unmanned assets, Vice Adm. Scott Conn, deputy chief of naval operations for warfighting requirements and capabilities (N9), said during a panel discussion at the Navy League’s Sea-Air-Space expo in National Harbor, Maryland.

“When I say the tactical level, I’m talking at the numbered fleet level, at the task force level, at the task group level,” Conn said. “The world is a different place. At the end of the Cold War, there was an anomaly in history that the U.S. had a monopoly on the key critical technologies, and that’s no longer the case.”

This is particularly true in the areas of range and precision of strike weapons, he said.

“Because of that, we need to expand our operational reach — our ability to sense, make sense and act,” Conn said.

Part of accomplishing that is through better communication and initiatives like Project Overmatch, and another part is using unmanned systems in the air, on the surface and in the sea to identify warfighting advantages at the tactical level.

It is of critical importance for the Navy to master these areas, Conn added.

“This is not about in times of crisis, competing — this is about winning,” he said.




Strategic Sealift Must Prepare for Contested Oceans, Panelists Said

The Henry J. Kaiser-class underway replenishment oiler USNS Yukon (T-AO-202), right, prepares to conduct a consolidated loading with the commercial tanker MT Empire State. U.S. Navy / Mass Communication Specialist 1st Class Patrick W. Menah Jr.

NATIONAL HARBOR, Md. — The nation’s sealift components are used to operating in peaceful seas and permissive environments but must prepare now for times when control of the seas is not assured, a panel of maritime leaders said.

Speaking Aug. 4 at the Navy League’s Sea-Air-Space expo at National Harbor, Maryland, were Douglas Harrington, deputy associate administrator for Federal Sealift at the Maritime Administration (MARAD); Christopher Thayer, director, Maritime Operations, Military Sealift Command (MSC); and Adam Peterson, of the government business development team at APL. The panel was moderated by Erica Plath, director, Strategic Mobility/Combat Logistics, Division, Office of the Chief of Naval Operations, U.S. Navy.

Thayer pointed out that sealift “capability today is far more than it was in 1990” when large numbers of sealift ships were activated for Operation Desert Storm. He said that sealift was again at an inflection point, with the Navy’ preparation for distributed maritime operations in contested environments.

He said that, during distributed operations, the nation’s maritime logistics forces may not always have escorts or overwatch and must “be prepared to operate and evade the enemy.”

Thayer also stressed the need for counter-UAS systems, anti-jam capabilities for GPS, the need for cybersecurity and the ability to operate under emissions control.

Communications is “a huge vulnerability,” Thayer said, noting that mobile communications capabilities are being deployed on some ships with tactical advisers.

Harrington also stressed the need for improved, more resilient communications capabilities for MARAD’s Ready Reserve Force (RRF). He noted the current reliance on satellite communications and the effect on morale that emissions control would have on the crews. 

To adapt to providing logistics in a contested environment, Thayer said that MSC was working on concepts such as re-loading missiles in vertical launch cells while ships are underway, underway replenishment using unmanned aerial vehicles and refueling the combat logistics ships from commercial ships using modular CONSOL (consolidated cargo replenishment) adapter kits.

Harrington discussed the need for recapitalization of the RRF MARAD’s Ready Reserve Force and new, comprehensive strategy for equipping strategic sealift with new technology and regulations. He noted the increasing size and weight of defense cargoes. He advocated building increased resilience as well as cybersecurity.

He also said the government must “recall and re-focus on naval operations in a contested environment.”

Peterson pointed out the dramatic decline of the U.S.-flag merchant marine since 1960, now less than 0.5% of the 43,000 ships (displacing 1,000 or more gross weight tons) in international trade. He stressed that the government needs to develop more incentives to keep commercial vessels available in peacetime and war.

Harrington praised the “significant period of recapitalization,” which includes the construction of first of five National Security Multi-Mission Vessels, which will replace older ships and train mariners with modern technology now found on many merchant ships.

Asked about the Navy’s plans to operate autonomous unmanned ships in its fleet, Thayer noted that it is “hard to refuel an autonomous ship at sea.”




Coast Guard Rings in Birthday at Sea-Air-Space

Coast Guard and Navy League officials celebrate the service’s 231st birthday on Aug. 4. NAVY LEAGUE

NATIONAL HARBOR, Md. — The U.S. Coast Guard celebrated its 231st birthday on Aug. 4 and Commandant Adm. Karl Schultz and service officials said it is increasing cooperation with international partners, working with industry on energy projects such as wind farms and making changes to increase diversity and guard retention.

“I think it’s an exciting time for us,” Schultz said, telling the audience at Sea-Air-Space 2021, “let us figure out where we can team up with you.”

Ann Castiglione-Cataldo, director of international affairs and foreign policy, said the service is working to build capable partnerships around the world to tackle such issues as illegal, unreported, and unregulated fishing and climate change.

“All coast guards are grappling with this,” she said.

Rear Adm. John Mauger, assistant commandant for prevention policy, said his office is working to maintain safe use of the waterways for all users, which includes working with states and localities on installing coastal wind farms and assisting with commercial space launch operations.

There are currently only five wind turbines active off of Rhode Island and two in Virginia, Mauger said, but many more projects are in the works, and the service is advising on their location to help maintain access to waterways.

Commercial space launches are also coming to the fore. The Coast Guard helps keep waterways clear near launch sites. In the old NASA days, that just meant monitoring areas in Florida and Texas, but commercial space launches can occur from many more places, including floating platforms.

The Coast Guard has had issues with retaining female Coast Guard personnel, said Michel Godfrey, the director of civilian human resources, diversity and leadership. At one point, retention rates past the 15-year mark for women lagged behind men by 10%, but recent efforts have cut that to 3%.

One such effort is the parental leave program, which pulls in Coast Guard reservists to temporarily replace service members on maternity leave.

“They come back and they are a stronger member of the Coast Guard,” Godfrey said.

Schultz said, “Talent management is where we win or lose in the Coast Guard.”

After the presentation, Navy League National President David Reilly and CEO Mike Stevens presented Schultz with the Admiral Arleigh Burke Leadership Award, the Navy League’s highest honor. He then celebrated the Coast Guard’s founding by Alexander Hamilton with a cake.




Navy Aims at Goal to Improve E-2D Mission-Capable Readiness

The E-2D has 11 major mission systems to be maintained in operating condition for the aircraft to reach full mission capability, according to Capt. Pete Arrobio, the Navy’s E-2D program manager. NORTHROP GRUMMAN

NATIONAL HARBOR, Md. — The Navy is only weeks away from its goal to achieve a mission-capable rate for its E-2D Advanced Hawkeye carrier-based command and control aircraft of 28 aircraft, a Navy program official said.

The Navy also is aiming for 22 of those 28 E-2Ds hitting and sustaining full mission capability by Sept. 1, said Capt. Pete Arrobio, the Navy’s E-2D program manager, speaking Aug. 3 at the Navy League’s Sea-Air-Space Expo at National Harbor, Maryland.

Attaining full mission capability is no small task. Arrobio pointed out that the E-2D has 11 major mission systems to be maintained in operating condition for the aircraft to reach full mission capability.

Arrobio said the Navy has a detailed plan to add and improve capability to the E-2D fleet over time. He stressed the need in the future to move faster in upgrading the aircraft software and systems to keep them relevant to high-level warfare. Future needs include cyber hardening; connectivity to the joint all-domain command and control environment; sensor improvement; more space, weight and power capacity; improved reliability of components; and integration of artificial intelligence and machine learning where appropriate.

Northrop Grumman has delivered 48 E-2Ds to the Navy so far, out of 52 ordered so far. The U.S. Navy’s program of record calls for 86 E-2Ds. The aircraft delivered so far equip five airborne command and control (VAW) squadrons and one fleet replacement squadron, with the fleet squadrons deploying with five aircraft each. Two of those VAW squadrons have completed transition to an aerial refueling capability. Four fleet squadrons are still equipped with the E-2C Hawkeye.

Three of nine ordered by Japan have been delivered. France has signed a letter of agreement to procure three E-2Ds to replace its E-2Cs. Taiwan and Egypt, which operate E-2Cs, also are potential customers for the E-2D.

There are 26 E-2Cs remaining in the U.S. Navy’s inventory and they are scheduled for phase out by 2026. Japan, France, Taiwan and Egypt operate a total of 28 E-2Cs, which Arrobio’s office helps to sustain with program support.




Raytheon Anticipates 5-Year Production Contract for SPY-6 Radar and Variants

The SPY-6 demo array was introduced at Sea-Air-Space 2019. RAYTHEON

NATIONAL HARBOR, Md. — Raytheon is expecting a five-year contract from the Naval Sea Systems Command for hardware production and sustainment of all variants of the SPY-6 shipboard radar, a company official said.

Raytheon anticipates the contract award in September 2021 which will cover up to 59 radars, said Scott Spence, director of Naval Radars for Raytheon, speaking to Seapower Aug. 3 at the Navy League’s Sea-Air-Space Expo at National Harbor, Maryland.

Raytheon now is in full-rate production of the SPY-6 family of radars, building at a rate of one per month, Spence said.

The company has been able to sustain a solid rate of production despite the COVID pandemic. Mike Mills, Raytheon’s SPY-6 program director, said the company delivered 12 SPY-6 arrays in a 13-month period. 

Raytheon has delivered the first two shipsets of the SPY-6(V)1 Air and Missile Defense Radar (AMDR), one for the first Flight III Arleigh Burke-class guided-missile destroyer, the future USS Jack H. Lucas (DDG 125) and the second, DDG 128. Spence said the company is starting deliver of parts for a third DDG.

Delivery of the first production SPY-6(V)2 rotating Enterprise Air-Search Radars (EASR) is planned Nimitz-class aircraft carriers, the future America-class amphibious assault ship USS Bougainville (LHA 8) and the future San Antonio-class amphibious platform dock ship USS Richard M. McCool Jr. (LPD 29). Installation on the latter two ships will be made post-construction, Spence said.

The fixed-face EASR, the SPY-6(V)3, is in the engineering development phase for the future Gerald R. Ford-class aircraft carrier USS John F. Kennedy (CVN 79) and subsequent carriers of that class. It also will be the EASR for the new Constellation-class guided-missile frigate.

Spence also said the expected contract will cover backfit of some Flight IIA Arleigh Burke DDG with the fixed-face SPY-6(V)4 version during the ships’ mid-life upgrades. The company already submitted the technical data package for the back-fit to the Navy.

The SPY-6 is scheduled to achieve Initial Operational Capability on the Jack H. Lucas in 2024, according to Spence.




Dickinson Details Tenets of Responsible Space Behavior in Domain That Shares Similarities to the Sea

Gen. James Dickinson compares harsh domains of the sea and space in his keynote address on Aug. 3. NAVY LEAGUE / Lisa Nipp

Space and the sea perhaps would seem at first blush to be very different and disparate operating environments. Army Gen. James H. Dickinson, the man in charge of U.S. Space Command, believes otherwise.

At a luncheon and then a media roundtable at the Navy League’s Sea-Air-Space expo at National Harbor, Maryland, on Aug. 3, Dickinson pointed out that both environments are the harshest in which to operate. Further, both the sea and space are becoming increasingly more contested by potential adversaries.

“We each share a vast area. In the maritime domain, it’s 10,000 miles across the Pacific Ocean,” Dickinson said. “For us, it’s out to the moon and beyond. Both are concerned with respective domains that are very vast, and very difficult, complex and unforgiving.” 

As the head of the nation’s newest unified combatant command, Dickinson’s job is to use the trained men and women sent to him by the Army, Navy, Air Force, Marine Corps and newly created Space Force for operational reasons in the space domain. 

“They all bring their own capabilities to the command, which we use for daily operations,” Dickinson said. 

Success hinges upon an understanding of the specific challenges space poses, Dickinson said. Space debris, whether old junk or the remnants of a Chinese satellite they deliberately destroyed a little more than a decade ago, is a prime example. 

“There are still remnants of that in lower orbit, and we’ll have that effect for years to come,” Dickinson said. “What’s important about the low Earth orbit is that’s where we do things with human spaceflight. The International Space Station is in low Earth orbit. When you talk about risk to human life, you have it when you have that type of activity going on.”

Space Force Guardians under Dickinson’s command at Vandenberg Air Force Base, California, have a primary mission of tracking and mitigating such debris. The command then provides relevant information to governmental agencies and public entities that share an interest in knowing about what threats their space assets are facing. Dickinson compares the mission to that of the Federal Aviation Administration, which tracks and manages the safety of thousands of flights each day. 

“It’s an exciting time to be in the space enterprise. There’s no lack of energy,” Dickinson said. “People want to come work for us.” 

In the immediate future, Dickinson will tackle the job Defense Secretary Lloyd J. Austin III bestowed upon him with the July issuance of five tenets of responsible space behavior, which would apply to operations, fielding acquisition and every other related aspect: One, operate in, from, to and through space with due regard to others and in a professional manner; two, limit the generation of long-lived space debris; three, avoid the creation of harmful interference; four, maintain safe separation and safe trajectory; and, five, communicate and make notifications to enhance the safety and stability of the domain.

Noting that the directive is part of a government-wide effort to address conduct in space both in the U.S. and among partner nations, Dickinson expressed hope that an international agreement to support it. 

“In the meantime, just think about how much we can learn from our Navy teammates in this regard — how we assess behavior and respond when adversaries fall short of the standards,” Dickinson said, “with the power from a position of strength to compel seafaring operations to operate within those rules.”




CH-53K Program ‘Actively Working With Israel’ to Send 18 Helos by Mid-2020s

U.S. Marine Corps Maj. Gen. Michael S. Cederholm flies the CH-53K “King Stallion” at Marine Corps Base Camp Lejeune, North Carolina, June 12, 2021. U.S. MARINE CORPS / Cpl. Yuritzy Gomez

NATIONAL HARBOR, Md. — The U.S. government has approved a sale of 18 CH-53K heavy-lift helicopters to Israel, and the program hopes to get them to Israel by the mid-2020s, according to an official.

The U.S. State Department cleared the $3.4 billion sale just a few days ago. Col. Jack Perrin, program manager for H-53 helicopters (PMA-261), said Tuesday during the Navy League’s Sea-Air-Space expo in National Harbor, Maryland, that while it depends on the eventual contract with Israel, “I believe it’ll be the 2025-26 timeframe before they actually get delivered to Israel.

“But again the schedule is in flux until we get on contract,” Perrin added. “We are actively working with Israel on defining that and getting us all to an agreeable place.”

The helicopters will replace some of Israel’s fleet of CH-53D Yasur aircraft, some of which are up to 50 years old. The contract covers 12 CH-53Ks with an option for six more.

Bill Falk, manager of the CH-53K helicopter program at Sikorsky, said he was “very excited” that Israel had selected the CH-53K.

Asked whether the country could buy more, Perrin said the buy was limited to 18, but Israel can always request more.

“If they would like more, we’d have to go back and talk to Congress about allowing them to purchase more,” Perrin said.

Some lawmakers have bristled at the sale of arms to Israel after the country’s bombardment of Gaza and settlements in the West Bank. Multiple Democrats tried unsuccessfully to block an arms sale to Israel back in May that included Joint Direct Attack Munitions (JDAMs), which may have been used in strikes on targets in Gaza in May that resulted in the deaths of around 200 Palestinians over the course of a week, according to reports.

Israel’s fleet of CH-53Ds are used for long-range heavy assault and insertion of special operations teams, among other missions.




UISS Should Achieve IOC by Summer’s End: Official

A developmental, early variant of the Common Unmanned Surface Vehicle (CUSV) autonomously conducts maneuvers on the Elizabeth River during its demonstration during Citadel Shield-Solid Curtain 2020 at Naval Station Norfolk. U.S. NAVY / Mass Communication Specialist 2nd Class Grant G. Grady

NATIONAL HARBOR, Md. — The Navy has wrapped up initial operational test and evaluation (IOT&E) for the Unmanned Influence Sweep System (UISS) and expects the platform to be ready for fielding by the end of this summer, according to an official.

Capt. Godfrey Weekes, program manager for Littoral Combat Ship mission modules (PMS-420), said Tuesday at the Navy League’s Sea-Air-Space expo in National Harbor, Maryland, that initial operational capability (IOC) for the platform is the fourth quarter of fiscal 2021, which ends Sept. 30, 2021.

The UISS platform is designed for the LCS’s mine countermeasures mission package (MCM). It “consists of a mine countermeasures unmanned surface vehicle (USV) and a towed minesweeping payload for influence sweeping of magnetic, acoustic and magnetic/acoustic combination mine types,” according to a Navy statement.

The UISS’s Minehunt USV is currently in contractor verification testing. Low-rate initial production of that platform should begin sometime in late fiscal 2022, Weekes said.

The MCM mission package itself is scheduled to achieve IOC in the fourth quarter of fiscal 2022.